Disc & Screen Filters | Manual, Semi Automatic, Automatic Suppliers

A disc filter is a type of mechanical filter used to remove impurities from liquids. It consists of a series of circular discs stacked on a central shaft. The discs are made of porous material, such as cloth or metal mesh, and are separated by spacers to create narrow channels for the liquid to flow through. As the liquid passes through the filter, the impurities are trapped on the surface of the discs, while the clean liquid passes through the channels and exits the filter. The trapped impurities can be removed by backwashing or by scraping the surface of the discs. Disc filters are commonly used in industries such as wastewater treatment, mining, and food and beverage processing.

Disc filters offer several benefits, including:

• High filtration efficiency: Disc filters can remove particles as small as 10 microns, making them highly effective at removing impurities from liquids.
• Low maintenance: Disc filters require minimal maintenance and can operate continuously without the need for frequent cleaning or replacement.
• Compact design: Disc filters have a small footprint, making them ideal for use in tight spaces or where space is limited.
• Versatility: Disc filters can be used in a variety of applications, including wastewater treatment, chemical processing, and food and beverage production.

Cost-effective: Disc filters are a cost-effective solution for filtration, as they require less energy and maintenance than other types of filters.

Disc filters can be made from a variety of materials, including plastic, metal, and ceramic. The choice of material depends on the specific application and the desired properties of the filter, such as chemical resistance, durability, and pore size. Plastic disc filters are lightweight and resistant to corrosion, making them suitable for use in water treatment and irrigation systems. Metal disc filters, such as stainless steel or titanium, are more durable and can withstand high temperatures and pressures, making them ideal for industrial applications. Ceramic disc filters are highly porous and can effectively remove bacteria and other contaminants from water, making them suitable for use in drinking water filtration systems.

The filtration capacity of a disc filter depends on several factors such as the size and number of discs, the type of filter media used, the flow rate, and the level of solids in the feed. Generally, disc filters have a high filtration capacity and can handle large volumes of liquid with high solids content. The exact filtration capacity varies depending on the specific application and the design of the disc filter.

The filter elements may also need to be replaced periodically, depending on the level of usage and the quality of the water being filtered. Additionally, the filter housing and other components should be inspected regularly for signs of wear or damage, and any necessary repairs or replacements should be made promptly to ensure the continued effectiveness of the filter.

However, the lifespan of a disc filter can vary depending on several factors such as the quality of the filter, the frequency of use, the type of material being filtered, and the maintenance and cleaning practices. It is recommended to follow the manufacturer's instructions and perform regular maintenance to ensure the longevity of the filter.

However, disc filters are available in various sizes ranging from small to large. The size of the disc filter depends on the application and the flow rate of the liquid being filtered. Some common sizes of disc filters include 2-inch, 3-inch, 4-inch, 6-inch, and 8-inch. Larger sizes may also be available for industrial applications.

However, the cost of a disc filter can vary depending on factors such as the size, material, and brand. It is best to consult with a supplier or manufacturer for specific pricing information.

Choosing the right disc filter for your application requires considering several factors such as the type of material to be filtered, the particle size, the flow rate, the required filtration efficiency, and the operating conditions. It is important to select a disc filter that can handle the specific requirements of your application and provide optimal performance and durability. Consulting with a filtration expert or supplier can also help you make an informed decision.