Combination Metal Detector & Checkweigher Solutions Get latest price

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To contact Diverseco about Combination Metal Detector & Checkweigher Solutions use Get a quote.

Our combination metal detector and checkweigher systems automatically inspect every item to ensure they are free of contaminants and that they contain the exact weight listed on the packaging. Units with an incorrect weight are ejected into a separate container.

The machines are easy to use and customise, are controlled via the intuitive touch display, and can be linked together by software. Once integrated, they work as a highly efficient ‘set and forget’ automated system.

Application

Our state-of-the-art combination metal detector and checkweigher systems are the ideal choice for a wide range of applications. With a hygienic, easy to wash down design, our machines are robust and reliable enough to satisfy the demands of the food processing industry and other industrial applications.

Features and Benefits

Designed to optimize your plant’s speed, productivity and profitability, our combination metal detector and checkweigher offer:

• Space savings on your production line, given its compact all-in-one design
• Flexible, fully-customisable component design
• Either a single or dual-track system, to suit myriad applications
• Simple set-up: pre-tested and configured prior to commissioning
• Easy, elegant operation:
  • User-friendly touch screen panel with graphical interface
  • Fully-automated processes
• Tough, long-lasting, durable stainless steel construction that reduces downtime
• A balcony design and sloped surfaces that, together with C-shaped product area, enable thorough cleaning quickly and easily
• Scanners that meet the most stringent standards of hygiene
• Long-life camera technology

Our customers also benefit from the superior service and specialist skills provided by Diverseco’s team of experts. Whether you need general advice, or specific product support, Diverseco can deliver:

• Expert installation and optimisation of your equipment, tailored to you needs, for commissioning and start-up that is as stress-free as possible
• Initial calibration, exchange, and overhaul of calibrated parts, which helps to create the perfect modularity for your application
• Ongoing maintenance and optimisation to increase the lifespan of your equipment
• Repairs completed quickly with original parts to minimise downtime and prevent production line slowdown
• Regular calibration adjustments to help ensure you continue to meet your production demands
• In-depth employee training to help you improve efficiencies and enable your team to make equipment adjustments in-house

Combination metal detector and checkweigher systems can be configured as follows:

Combination Metal Detector and Checkweigher

A metal detector is placed upstream of the checkweigher. This metal detector can be of the same brand as the checkweigher, but this is not necessary, as long as it has an output for a reject signal. The metal detector either does not have its own reject station, or has its own reject system disconnected.

The two machine are only linked through one PFC (Potential Free Contact). This PFC only communicates the reject signal from the metal detector to the checkweigher. This signal needs to reach the checkweigher before the contaminated product reaches the checkweigher infeed light barrier.

Once the product is received through the light barrier and onto the checkweigher, the checkweigher registers the product into its shift register, but does NOT weigh this product (as it is contaminated and needs to be rejected out of the product stream) but WILL register this product in its statistics as a metal contaminated product for statistical analysis purposes.

Finally, the checkweigher will use the secondary (metal contaminated) reject station on the extended outfeed conveyor to reject the product into a locked reject bin for further analysis by the QA department.

In this configuration, the operator will need to operate both the MD and the CW when there is a product change-over.

Advantages:

• Checkweigher statistics include metal contamination events for complete QA auditing purposes
• Virtually any brand of metal detector can be coupled to our OCS brand of checkweigher due to its very basic connectivity

Disadvantages:

• The total length of this system is longer than the Combo system (described below) as there will need to be an infeed conveyor (usually the same length as the weighing conveyor) between the metal detector and the weighing conveyor
• The metal detector conveyor could be longer than required, if this is an existing machine with existing rejection station (now switched off)
• The operators need to learn 2 separate HMI’s as they will need to interface with them both on product change overs
• A product change-over will take marginally longer as two HMI’s will need to be interacted with.

Combo X-Ray and Checkweigher Systems

As above, but then for an X-ray machine instead of a metal detector.

Contact us today to discuss which combination is most suited to your application.

Combination Metal Detector & Checkweigher

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To contact Diverseco about Combination Metal Detector & Checkweigher Solutions use Get a quote.