How Prytec Delivered a Seamless Laser Cutting Solution for a Global Leader

At Prytec Solutions, we take pride in delivering cutting-edge laser solutions tailored to the specific needs of our clients. Recently, we partnered with one of the world’s largest, globally diversified natural resource companies operating across the metals and energy markets to develop a fully integrated laser cutting system.

Customer Requirement

Our client required a high-precision solution to cut burr-free holes in 5mm stainless steel plates using compressed air. The machine needed to seamlessly integrate into their moving assembly line, ensuring efficiency and precision. Key requirements included:

• Parametric positioning of holes on the sheet.
• Scratch-free handling to maintain material integrity.
• High throughput with minimal load/unload time.
• Ability to accommodate slight size variations (±2mm) while maintaining a cutting accuracy of ±0.1mm from the plate edge.

Our Customised Solution

To meet these demands, we engineered and delivered a 1515 3KW laser system featuring:

• Roller Bed with Stops – Designed for easy loading and height-matched to the assembly line for smooth in/out processes.
• Open-Side Loading and Unloading – Side brush strips were integrated to prevent scratches during handling, ensuring a flawless finish.
• Vision System with Parametric Cutting – The advanced vision system automatically offsets cuts from the plate edge, guaranteeing precise hole placement regardless of slight variations in plate size.
• Pneumatic Clamps – Securely hold plates in place, ensuring consistent and accurate cutting every time.
• 16-bar 4-in-1 Air Compressor – Delivers constant, dry compressed air to achieve burr-free cutting, optimizing both speed and quality.

Delivering Innovation and Efficiency

By integrating these advanced features, we provided our client with a highly efficient, precision-driven, and seamlessly integrated laser cutting solution. This project exemplifies our commitment to innovation, problem-solving, and delivering tailored solutions that meet the unique demands of our global clients.

At Prytec Solutions, we don’t just provide machines—we deliver solutions that drive efficiency and quality for businesses worldwide. Looking for a custom laser solution for your business? Get in touch with us today!